How AERSTER Air Curtains Saved 40% Energy at a Pune Warehouse

When Logix Warehousing Solutions approached us, their Pune facility was spending over ₹2.5 lakh per month on cooling — with loading dock doors open 12+ hours daily.

The Challenge

The 50,000 sq ft cold-storage warehouse had four 10-foot loading bays that remained open during peak hours. Outside temperatures of 35-42°C in summer caused massive temperature fluctuation inside, forcing the cooling system to work overtime.

The Solution

We installed AERSTER SHIELD MAX 10ft industrial air curtains on all four loading bays, combined with AERSTER POLAR PVC strip curtains as a secondary barrier.

The Results

Within 3 months of installation:

• Energy bills dropped from ₹2.5L to ₹1.5L per month — a 40% reduction
• Internal temperature variance reduced from ±8°C to ±2°C
• Produce spoilage dropped by 25%
• ROI achieved in just 5 months

The facility manager noted: "The AERSTER SHIELD MAX handles our heavy-traffic loading dock without any issues. The PVC curtains provide an excellent secondary seal."