Silent Glue-Board Insect Catchers for Food & Pharma Zones

Silent UV-A attraction, zero-debris glue-board capture — the inspector-preferred layout for pharma fill rooms, hospital pharmacies, dairy plants and premium kitchens where a zap sound or falling insect fragment is unacceptable.

  • Completely silent — no grid, no crackle, no carcass drop
  • Sealed glue-board traps debris for auditable sample counts
  • Shatter-proof UV-A tubes — WHO-GMP & FSSAI Schedule 4 ready
  • Refillable boards at ₹180–320/pair · 120+ dealer network
Why Indian B2B Buyers Choose AERSTER

Pain Points We Solve

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WHO-GMP / Schedule M auditors rejected your electric zapper

Electric-grid units are disallowed in most pharma fill rooms, sterile compounding areas and bulk-drug manufacturing zones because debris fallout and residual UV spectrum violate Schedule M clause 3.8. Glue-board catchers are the only compliant alternative for those rooms.

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Electric zap sound disturbing guests or patients

In hotel restaurants, hospital pharmacies and premium cafés, the intermittent crackle of a grid kill is an obvious brand failure. AERSTER SAFE units are < 15 dB — quieter than a library — and look more like a framed light than a pest-control device.

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Auditors demanding sample-countable insect capture

For pharma root-cause analysis and food-contamination investigations, auditors often ask for monthly insect-species counts. A glue-board sealed capture preserves whole specimens for identification; an electric grid destroys the evidence.

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Monthly cleaning turning into a full dismantle

Most cheap glue-board catchers require you to unscrew the housing and manually pull the board out from under a UV tube — a 20-minute mess that HACCP supervisors postpone. AERSTER SAFE has a single front-hinge service door: board swap takes under 60 seconds.

Full Solution Overview

How AERSTER Solves It

A glue-board insect catcher — also called a silent fly trap, sticky-board catcher or pharma fly catcher — is a cleanroom-grade alternative to electric-grid zappers. Warm-spectrum UV-A tubes (peak 365 nm, same wavelength as grid units) attract flying insects onto a replaceable adhesive board that holds the specimen in place. No electric grid, no crackle, no falling debris, no disintegrated fragments — which is why WHO-GMP Schedule M, FSSAI Schedule 4 Clause 3.3, and HACCP all list glue-board catchers as the preferred option for food-contact and sterile environments.

AERSTER ships four SAFE variants manufactured in Chandigarh. SAFE 20W covers 600 sq ft of retail or small café space with a single board. SAFE 30W is the HACCP-favourite 1,000 sq ft unit for commissaries, bakeries, and chocolate kitchens — dual-board capture. SAFE 40W at 1,500 sq ft covers large commercial kitchens, supermarket food courts and small pharmacies. SAFE PRO 60W is the pharma-grade four-board unit with a fully sealed collection chamber, stainless-steel construction, and a filtration gasket — built for Schedule M fill rooms, hospital dispensaries and ISO Class 7/8 compounding areas.

Every unit uses shatter-proof coated UV-A tubes and complies with IS 2771 for electrical safety. Replacement glue boards cost ₹180 – 320 per pair and are stocked pan-India. A 1-year comprehensive warranty covers the PCB and ballast; AMC plans automate the monthly board swap and annual UV-tube replacement with a stamped audit log (which pharma QA teams need during regulatory inspections). HSN code 8543 — 18 % GST, full ITC for registered buyers.

Buying Guide

How to Choose the Right Silent

Glue-board catcher selection is about matching UV attraction strength, board count and enclosure grade to your regulatory environment. Skip these checks and you'll either over-pay for pharma-grade in a café, or fail your next audit with a kitchen unit in a fill room.

1. Pick by regulatory environment, not by room size

For WHO-GMP Schedule M fill rooms, hospital pharmacies and ISO Class 7/8 cleanrooms, only SAFE PRO 60W meets the sealed-chamber requirement. For FSSAI-critical food prep zones, SAFE 30W or 40W with HACCP documentation is enough. For premium cafés and hotel kitchens where silence is the concern (not sterility), SAFE 20W at the entrance plus SAFE 30W over the pass is the standard layout.

2. Single-board vs dual-board capture

Single-board units (SAFE 20W) are fine for low-density fly zones — reception areas, retail counters, small cafés. Dual-board (SAFE 30W, 40W) catches 2× the volume between service visits, which matters in commercial kitchens where a full board in week 2 of a 4-week service cycle leads to bypass captures (fly visits without catch). Quad-board PRO is for 24/7 operations.

3. Mounting: the 1.8 m shoulder-height rule

Wall-mount at 1.8 – 2.0 m above the floor — lower than electric zappers — so the UV cone reaches fly cruising height (1.2 – 1.8 m). Place 3 m from food-contact surfaces, avoid back-wall placement where a door draft pushes insects past the unit, and never mount behind a support column that breaks line-of-sight. AERSTER SAFE ships with a printed template.

4. Board replacement schedule & documentation

Boards saturate after 4 – 6 weeks in active food zones, 8 – 10 weeks in offices and receptions. A board at 80 % capture capacity stops holding new insects, so change before visual saturation. AERSTER AMC includes board swaps + a signed log — the single most common audit ask from food-safety consultants.

5. UV-A tube replacement

Tubes lose 40 % of attractive 365 nm output at 4,000 operating hours even while visibly lit. Replace annually. On SAFE PRO 60W, the sealed chamber needs a gasket integrity check during tube swap — AERSTER techs do this as part of AMC.

6. GMP documentation package

Pharma buyers should insist on (and we ship): IS 2771 test report, FSSAI/HACCP compatibility declaration, IQ/OQ/PQ installation protocol, CE DoC, and a batch-traceable material certificate on SAFE PRO 60W. Most imports ship none of this — which is why pharma QA teams standardise on AERSTER across multi-site rollouts.

Specifications

Technical Specifications

Wattage options20 W / 30 W / 40 W / 60 W Pro
Coverage area600 – 2,000 sq ft per unit
UV tube typeUV-A 365 nm, shatter-proof coated
Capture methodReplaceable adhesive glue-board
Board count1 board (20W) up to 4 boards (Pro)
Noise level< 15 dB (fully silent)
Body materialPowder-coated CRCA or SS304 (Pro)
IP ratingIP40 standard · sealed chamber on Pro
Voltage220 V / 50 Hz, single phase
MountingWall-mount at 1.8 – 2.0 m AFF
CertificationsIS 2771, CE, HACCP/FSSAI, WHO-GMP (Pro)
Warranty1 year comprehensive
Industries We Serve

Built for Indian B2B Environments

Pharma fill rooms & cleanroomsHospitals & hospital pharmaciesFood processing & filling linesDairy & chocolate plantsPremium cafés & patisseriesHotels (front-of-house)Bakeries & commissariesBiotech & diagnostic labs
FAQs

Frequently Asked Questions

What is a glue-board insect catcher?+

A glue-board insect catcher is a silent, food-safe alternative to an electric bug zapper. Warm-spectrum UV-A tubes (peak 365 nm) attract flying insects onto a replaceable adhesive board that holds the specimen in place. No grid, no zap sound, no falling debris — the preferred layout for pharma, hospital and premium-kitchen environments.

Glue-board vs electric insect killer — which should I buy?+

Glue-board (SAFE) for cleanrooms, pharma fill rooms, hospital pharmacies, and FSSAI-critical food-prep zones. Electric-grid (ZAP) for warehouses, banquet halls, open dining rooms, and loading docks. Many food sites use both: ZAP in dining, SAFE over the prep counter. When in doubt, ask the auditor first.

How much does a glue-board insect catcher cost in India?+

AERSTER SAFE 20W starts at ₹3,200 for a 600 sq ft reception or small café. SAFE 30W (HACCP-compliant 1,000 sq ft) is ₹4,200. SAFE 40W at ₹5,500 covers commercial kitchens up to 1,500 sq ft. SAFE PRO 60W for pharma Schedule M rooms is ₹6,500. All prices exclude 18 % GST; ITC available for GST-registered buyers.

Is a glue-board catcher HACCP and FSSAI compliant?+

Yes — glue-board catchers are in fact the HACCP-preferred pest-control device for food-contact zones because they eliminate debris fallout from electric grids. AERSTER SAFE carries FSSAI Schedule 4 Clause 3.3 compliance documentation and ships with a monthly-cleaning audit-log template.

Can I use a glue-board insect catcher in a pharma fill room?+

Yes — SAFE PRO 60W is specifically engineered for WHO-GMP Schedule M fill rooms, hospital pharmacies and ISO Class 7/8 cleanrooms. It ships with IQ/OQ/PQ installation protocols, a sealed collection chamber, SS304 construction and a batch-traceable material certificate. This is the AERSTER unit for regulated pharma environments.

How often do glue boards need to be replaced?+

Active food-zone boards saturate in 4 – 6 weeks; office / reception boards last 8 – 10 weeks. A board at 80 % capture stops holding new insects, so swap before visible full-board. Replacement pairs cost ₹180 – 320. AERSTER AMC plans automate this with a stamped service log.

How much area does one glue-board catcher cover?+

Coverage is UV-wattage-linked: 20W → 600 sq ft, 30W → 1,000 sq ft, 40W → 1,500 sq ft, 60W PRO → 2,000 sq ft. Walls block UV line-of-sight, so size per sub-room. Partitioned facilities typically need multiple smaller units rather than one large one.

Is the glue-board catcher completely silent?+

Yes — AERSTER SAFE measures under 15 dB, below the threshold of human hearing in a normal room. There is no electric grid, no crackle, no insect-kill sound. This is the category you want for hotel front-of-house, hospital OPDs, premium patisseries, and any environment where noise is a brand consideration.

Where should I mount a glue-board insect catcher?+

Wall-mount at 1.8 – 2.0 m AFF (lower than electric zappers, because glue-board targets fly cruising height 1.2 – 1.8 m). Place 3 m from food-contact surfaces, avoid back-wall placement where door drafts push insects past the unit, and never behind a column breaking UV line-of-sight.

Are the UV tubes shatter-proof?+

Yes — all AERSTER SAFE units use coated shatter-proof UV-A tubes certified for food-contact zones. If the glass does fail, the coating contains all fragments inside the tube body. This is a hard FSSAI and HACCP requirement — check for it on every pest-control purchase.

Do I need AMC for my SAFE unit?+

Not mandatory, but recommended for HACCP/Schedule M sites where auditable service logs matter. AERSTER AMC plans from ₹1,199/year cover 12 monthly board swaps, annual UV replacement and a stamped service log. Food-safety consultants cite the log as the most common audit ask.

Does a bulk order qualify for GST input-tax credit?+

Yes. AERSTER bills SAFE units under HSN 8543 at 18 % GST. Registered businesses can claim full ITC on the tax component. We ship a GST-compliant e-invoice with every order and support HSN-wise reporting for multi-site procurement teams.

Talk to an AERSTER Silent Specialist

Free site survey, GST-compliant invoice, pan-India dealer install. Most projects quoted in 24 hours.